ADVANCED PROCESS ENGINEERING DESIGN CALCULATIONS WITH SIMULATION SOFTWARE

Chemical Engineering Graduates
Process Engineers

This course is designed for process engineers who want to learn process calculations – its basis, methodology and process drawings & documents. The course content touches upon almost everything that a process engineer does in an engineering consultancy.

The training starts with some background knowledge about the process engineering and process engineer’s role in the industry. One shall appreciate the significance of process engineer.

Next step shall be to explain about the typical drawings that a process engineer prepares. We shall provide the check list, which shall come handy while actual drawing is to be prepared.

Process documents must be as comprehensible as possible. We shall teach how to provide the necessary details in a process document.

Sizing calculations are undoubtedly the most crucial part of a process engineer’s job profile. We spend majority of our training time imparting our knowledge about process calculations to our students. We teach them how to do the sizing in a professional way and we make sure they how learn how to do the same, so that they can do it themselves. Our students shall be provided with exposure to Aspen HYSYS V10 for doing the sizing calculations.

It is a must do course for process engineer, designed by process engineer, who has spent almost 2 decades in process industry. After the training you shall be able to face job interviews quite confidently.

9 sessions- 5 weeks – Only Saturdays & Sundays

Batch time: 9:30am – 5:30pm

Total : 80 hrs

  • Ajay S. Satpute is a reputed name in Chemical Engineering field with 18+ years’ experience in several industries like Oil & Gas, Chemicals, Energy, Utilities, Fertilizers, Iron & Steel, and Pulp & Paper etc. in India, Middle East and the Far East.
  • He is an alumnus of the prestigious Indian Institute of Technology (I.I.T.), Madras with Master’s Degree in Chemical Engineering.
  • Over 40,000+ engineers worldwide have been benefited by his process calculations spreadsheets, articles and his guidance.
  • Devashree Deulkar (+91 8850645991)
  • Ajay Satpute (+91 9867328748)
  • Email : training@converge.net.in
  • Website: www.converge.net.in
  • Admissions open for Next batch.
Session 1 Control Valve sizing using Excel and Aspen HYSYS

  • Useful facts about control valves shall be discussed
  • A review of ANSI/ISA–75.01.01–2002 (Flow equations for sizing control valves)
  • Students shall solve examples using Aspen HYSYS
  • A master spreadsheet template shall be provided for calculations
  • A reference VBA enabled calculation file shall be provided
  • Students shall solve examples using excel
Session 2 Pressure safety valve sizing using Excel and Aspen HYSYS

  • Useful facts about PRV shall be discussed
  • A review of API 520 Part 1 (Sizing, Selection, and Installation of Pressure- relieving Devices in Refineries)
  • Students shall solve examples using Aspen HYSYS
  • A master spreadsheet template shall be provided for calculations
  • A reference VBA enabled calculation file shall be provided
  • Students shall solve examples using excel
Session 3 Line sizing using Excel and Aspen HYSYS

Pump sizing using Excel and Aspen HYSYS

  • Useful facts about above topics shall be discussed
  • Students shall solve examples using Aspen HYSYS
  • A master spreadsheet template shall be provided for calculations
  • Students shall solve examples using excel
Session 4 Orifice sizing using Excel and Aspen HYSYS

  • Useful facts about above topics shall be discussed
  • A review of ISO 5167-2 (Orifice plates)
  • Students shall solve examples using Aspen HYSYS
  • A master spreadsheet template shall be provided for calculations
  • Students shall solve examples using excel
Session 5 Heat exchanger sizing using EDR

Distillation column sizing using Aspen HYSYS

Depressuring utility using Aspen HYSYS

Flare system design

  • Useful facts about above topics shall be discussed
  • A review of API 521 (Pressure relieving and depressuring systems)
  • Students shall solve examples using Aspen HYSYS / EDR / Flare system analyzer
Session 6 How to prepare following Process deliverables;

  • Process drawings (BFD, PFD, P&ID)
  • Process documents (PDB, OCP, Line List, PDS)
Session 7 Process Plant Design example – Part 1
Session 8 Process Plant Design example – Part 2
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